Posted by Mike Cunningham on Dec 9th 2025
Preventive Maintenance for Stretch Wrappers
Investing in a Revolution PS stretch wrap machine represents a significant capital expenditure for any packaging operation. However, the initial purchase price is just the beginning of your total cost of ownership. Proper maintenance practices can transform your wrapping equipment from a substantial expense into a profitable long-term asset that delivers exceptional ROI for decades.
The hidden costs of poor maintenance include:
Product damage: On average, $1 is lost for every $1,000 of product shipped due to ineffective stretch wrapping, potentially costing $12,500 annually for companies shipping $50,000 worth of products daily.
Labor inefficiencies: Poorly maintained machines require more operator intervention and slower processing speeds.
Film waste: Improperly calibrated machines can increase material consumption by 50% or more.
Emergency repairs: Unplanned service calls can cost upwards of $1,000 plus several days to weeks of downtime.
Maximizing ROI Through Preventive Maintenance: Industry analysis shows that preventive maintenance can significantly improve your stretch wrapper's return on investment. For example, an Entry level stretch wrapper wrapping 50 loads daily over 10 years costs only 12 cents per load. With proper maintenance extending the machine's lifespan to 15-20 years, the cost per load drops even further while avoiding the substantial expense of premature replacement.
By implementing the comprehensive maintenance strategy, you can ensure that your equipment delivers optimal performance, maximum longevity, and exceptional return on investment.
Remember that maintenance is not an expense – it's an investment in your operational future. Every dollar spent on proper maintenance returns multiple dollars in avoided downtime, prevented repairs, and extended equipment life. With Quick Pak Inc as your partner in equipment care, you can focus on your core business knowing that your packaging operations are supported by the industry's most comprehensive service and support.
Remember – We fix, repair all makes and brands of pallet stretch wrapping equipment.

Call 813 242 6995 or reach sales@quickpakinc.com for learn more about our service and technical support.